This must be the nth time when someone is writing about the Dabbawallahs (It is a Hindi word which means packed lunch delivery boys). But the story is so amazing that I still cannot cease to wonder about it !
Four thousand five hundred semi-literate dabbawallahs in Mumbai (Bombay, in Western India) collect and deliver 175,000 packages within hours.
Who are the dabbawallahs ? How
do they do it ? What is the driver for
their success ?
Descendants
of soldiers of the legendary Maharashtrian warrior-king Shivaji, dabbawalas
belong to the Malva caste, and arrive in Mumbai from places like Rajgurunagar, Akola , Ambegaon, Junnar
and Maashi. Mumbai's 5,000 dabbawallahs - ferry nearly 200,000 home-cooked meals from
the outer suburbs into the city each day.
Forbes
magazine awarded the dabbawallahs a six-sigma performance rating, which ranks
them alongside the likes of GE and Motorola in terms of efficiency and quality
of service.
Some
numbers…. :
- 175000
boxes are transported every day, it has to go to the right person, it has
to start from a point of origination, go through transshipment in the infrastructure
which is the public infrastructure in the trains of Mumbai in all seasons
including the monsoon and it has to arrive on time in the right place in
the right box."
- 4,500
semi-literate members providing a quality door-to-door service to a large
and loyal customer base.
- Tiffins
are collected from homes between 7.00 am and 9.00 am
- After
Lunch hour the whole process moves
into reverse and the tiffins return to suburban homes by 6.00 pm.
- The
railway provides sorting areas on platforms as well as special
compartments on trains traveling south between 10.00 am and 11.30 am
- If 150
tiffins are to be delivered in the Grant Road Station area, then four
people are assigned to that station, keeping in mind one person can carry
no more than 35-40 tiffins.
- It takes
about ten to fifteen minutes to search, assemble and arrange 40 tiffins
onto a crate, and by 12.30 pm they are delivered to offices.
- The
dabbawallah have to make a minimum investment of two bicycles
(approximately Rs 4,000), a wooden crate for the tiffins (Rs 500), at
least one white cotton kurta-pyjama (Rs 600), and Rs 20 for the
trademark Gandhi topi.
- Service
charges vary from Rs 150 to Rs 300 per tiffin per month, depending on
location and collection time. Money is collected in the first week of every
month.
- Typically,
a twenty member group has 675 customers and earns Rs 100,000 per month
which is divided equally even if one dabbawala has 40 customers while
another has 30. Groups compete with each other, but members within a group
do not.
- Meetings are
held in the office on the 15th of every month at the Dadar
After
the customer leaves for work, her lunch is packed into a tiffin provided by the
dabbawala. A color-coded notation on the handle identifies its owner
and destination. Once the dabbawala has picked up the tiffin, he moves fast
using a combination of bicycles, trains and his two feet.
A
BBC crew filming dabbawalas in action was amazed at their speed.
"Following our dabbawala wasn't easy, our film crew quickly lost him in
the congestion of the train station. At Victoria Terminus we found other fast
moving dabbawalas, but not our subject... and at Mr Bhapat's ayurvedic
pharmacy, the lunch had arrived long before the film crew," the documentary
noted wryly.
The
key ingredient to this smooth, effective and efficient system is teamwork and
process. Logistics is the mantra for
building competitive advantage, the world over. Mumbai's dabbawalas developed
their home-grown version long before the term was coined.
Their
attitude of competitive collaboration is equally unusual, particularly in India . The
operation process is competitive at the customers' end but united at the
delivery end, ensuring their survival since a century and more.
This
amazing system has been made the case study of top management institutes like
Harvard and Stanford universities. The dabbawallah representative were invited to the Royal wedding of the Prince
Charles !
Their motto seems to
be "As long as people need tiffins we will be there to supply them."
Kudos
to the dabbawallahs and long live teamwork and processes !
An excellent example of synchronized quality system in the world.
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